Komatsu expand simulator offering to high-reach demolition excavators

KOMATSU have expanded their simulator range with a new add-on module for high-reach demolition excavators. Designed and developed in close collaboration with Orxy Simulations, machinery operators can now try out a simulator based on the Komatsu PC490HRD excavator which also features the manufacturer’s award-winning K100 boom change system.

Kieran Wallace, senior design engineer at Komatsu, commented: ‘Working closely with Oryx Simulations to develop the K100 HRD simulator has allowed us to impart our detailed knowledge right from the very start, ensuring the simulator is as realistic as possible.


‘From the feel and accuracy of functions and scenarios we’ve developed together, the simulator has an incredibly impressive realism compared to the actual machine.’

The authentic K100 human-machine interface (HMI) allows the operator to perform all boom change procedures. Komatsu have ensured three different booms (in multiple configurations), as well as specific scenarios for demolition work, are specifically designed and integrated in the simulator. Also, the extra top screen provides a realistic sensation when working with the high-reach or extended high-reach configuration.

With an accurate digital recreation of the actual machine environment, the new simulator offers a safe, convenient, and cost-effective training solution for demolition operators. Following Komatsu’s step-by-step training approach, the demolition excavator simulator module guides the operator through the boom change process and demonstrates how to use the fully integrated original K100 HMI.

With fully simulated camera feeds and sensor simulation, operators can practice changing the boom configuration in a realistic environment without exposing themselves or the machine to potential danger on a jobsite.

A total of nine different training scenarios featuring multiple tools and boom configurations have been designed to simulate real-life jobsite situations in full motion, allowing operational techniques and skills to be learned, refined, and improved in terms of safety and efficiency.


‘The newest demolition simulator is a perfect addition to our simulator line-up, offering unparalleled training possibilities for Komatsu customers,’ said Sarah Munsters, training manager at Komatsu Europe.

'The module replicates real-life jobsite scenarios with remarkable accuracy, allowing operators to practice and refine their skills in a safe and controlled environment. Next to the on-site and online Komatsu already provides to our demolition customers, we are now proud to offer simulation-based training in the industry.'