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How To Analyse Composites

Aesthetic, structural and financial constraints combine to demand continual improvements in design efficiency and optimisation. Engineers now increasingly look to advances in materials performance to meet a proportion of these demands. This has resulted in a rapid development of material combinations with properties superior to those of traditional, monolithic materials. The extension of the performance envelope by these materials is accompanied by a step change in the complexity of their stress/strain response. Finite element analysis (FEA), applied within an overall “design and build” strategy, offers the engineer an ideal practical alternative to replace the “make and test” strategy currently employed for the majority of components and structures constructed using continuous fibre reinforced composite materials, often referred to as “advanced composites.”

The purpose of this book is to present an overview of the current state-of-the-art for predictive analysis of structures comprising advanced composites and to provide a set of guidelines to promote best practice in the analysis of these materials using the finite element technique. A typical example of this type of advanced composite is carbon fibre reinforced epoxy, though there are many other types of composite material, for example, natural composites (wood), biological composites (bone) and macro composite (reinforced concrete). However, as the design requirements are often demanding for advanced composites (particularly for the analysis of linear structural response), the numerical and analysis tools and capabilities within commercial software are tailored to suit their requirements. Areas of analysis such as the use of explicit codes for crash simulations involving complex hyper-viscoelastic material models to simulate the time-dependent response of biological materials are not covered in this text.

The first sections of this book may be regarded as an introduction to the common features of advanced (rigid) composite materials, their typical constituent materials and the most common manufacturing techniques. These are followed by an overview of the classical closed form solutions used to investigate their performance as single layers and as consolidated laminated stacks.

This information is referenced by the later section, which illustrates the requirements specific to the analysis of composite laminates. A brief overview is given of the alterations to standard element formulations needed for analysing composites and the limitations this places on their use. This is followed by a discussion of the more advanced nonlinear analysis topics either currently available or under development in order to highlight the limitations of current commercial software.

Contents

1Introduction1
2Fundamentals of Composites2
2.1Introduction2
2.2Classification of Composite Materials2
2.3The nature of composite matrices and reinforcement5
2.4Generic manufacturing techniques8
2.5Stiffness and strength of laminated composites10
2.5.1Lamina loaded in the principal directions10
2.5.2Lamina mechanics12
2.5.3Strength of a single lamina14
2.5.4Laminate Mechanics16
3Elastic Analysis of Composites23
3.1Introduction23
3.2Laminate Homogenisation23
3.3Fibre orientation within laminated composites24
3.3.1Laminated materials and directionality24
3.3.2Fabric Draping26
3.3.3Filament winding28
3.4Aspects of Layered Element Formulations28
3.4.1Materials in laminated elements29
3.4.2Some aspects of layered shell elements29
3.4.3Some aspects of sandwich elements31
3.4.4Some aspects of layered solid elements31
3.5Interlaminar stresses32
3.6Considerations for composite analysis34
4Results Interpretation37
4.1Introduction37
4.2General elastic stress distribution37
4.3First-ply failure37
5Advanced Analysis Topics42
5.1Nonlinear damage material models42
5.1.1Matrix cracking and fibre failure42
5.1.2Delamination modelling43
5.2Analysis Methods45
5.2.1Coupled thermo-mechanical analyses45
5.2.2Superelements/Substructure modelling46
5.2.3Structural Optimisation and Parametric studies47
5.2.4Adaptive remeshing47
6Conclusions48
7Glossary of Composite Terms49
References52

Document Details

ReferenceHT25
AuthorsMarsden. W Irving. D
LanguageEnglish
AudienceAnalyst
TypePublication
Date 1st January 2002
RegionGlobal

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